PCB design is dynamic, with constant advancements in technology and manufacturing processes. As PCB designers, our approach to creating innovative and manufacturable boards evolves over time. In this blog post, we’ll delve into the transformative experiences that change perspectives on PCB design during our facility visits and how these insights have shaped our commitment to helping guide other designers in their projects.
Learning from Facility Visits
Visiting our PCB manufacturing facilities offers invaluable insights that revolutionizes approach to design. It’s a shift in perspective that not only changes the way we approach our projects but also instilles a profound appreciation for the collaborative relationship between designers and fabricators.
At Plexus, we were already well-versed in designing for manufacturability (DFM), designing for fabrication (DFF), and designing for assembly (DFA). These practices were deeply ingrained in our design processes. We prioritized electrical characteristics and assembly techniques, knowing that these aspects were critical for success. However, our perspective shifted when we realized the importance of fabricators’ capabilities in the equation.
Understanding the Three Aspects of Successful Design
In the world of PCB design, there are three primary aspects to consider for a successful design:
Electrical Characteristics: Ensuring that the PCB meets the required electrical specifications and functionality.
Fabrication Feasibility: Designing with the manufacturability of the board in mind, considering the capabilities of the chosen fabrication house.
Assembly Efficiency: Designing for ease of assembly, reducing complexities that could hinder the efficiency of the assembly process.
Our perspective changed as we recognized the pivotal role of fabricators’ expertise. We learned that seeking guidance from fabrication experts is not only acceptable but highly beneficial. They possess a wealth of knowledge about their processes and are eager to assist designers in making informed decisions.
Collaboration and Grace
Building relationships with fabricators became a cornerstone of our design philosophy. We understood that while it’s essential to push for design excellence when necessary, it’s equally important to provide fabricators with what they need to ensure a smooth production process. The collaboration between designers and fabricators is symbiotic and ultimately leads to better outcomes for all stakeholders.
Passing on Knowledge
Our transformative experiences led us to establish a training program for junior engineers, emphasizing the importance of asking provocative questions during the design phase. These questions challenge assumptions and promote critical thinking. For example, asking whether a 0.5 mm pitch component or a 1 mm pitch component should be chosen can have significant implications for cost and complexity.
Our Commitment to Helping Others
As a top PCB manufacturing company in the United States, we are committed to sharing our knowledge and experiences with the PCB design community. We understand the challenges that designers face, and we are here to guide you in making informed decisions that lead to successful PCB projects.
Conclusion
The journey from PCB designer to facility visitor transformed our perspective on PCB design. We learned that collaboration with fabricators and the willingness to seek their expertise are key to creating innovative and manufacturable PCBs. Our commitment to helping other designers navigate the complexities of PCB design is unwavering. Together, we can push the boundaries of PCB innovation and achieve excellence in every project. Feel free to reach out to us for guidance and support in your PCB design endeavors. Let’s elevate the world of PCB design together!
